Axxicon Multi Format Mould

State-of-the-art production technology helps replicators to cut costs and maximize productivity. Axxicon is dedicated to provide only the single best technology. The latest example of that is the new Multi Format Mould – a single mould that can produce both CD (audio) and DVD discs. This translates into big time savings and increasing productivity on lines where frequent format changeovers are required. This way constantly changing customer orders can be handled with the lowest possible downtime.

High flexibility in disc production

The Multi Format Mould gives replicators the high level of flexibility they need on their disc production lines. The mould is designed for use in downstream production environments that can produce both CD’s and DVD’s. Until recently, changing between the two formats meant that the moulds had to be changed completely. This was a time-consuming process, because of the need for dismantling, cooling, mould changing and alignment each time. Even so, the risk of damaging the mould or mould parts is strongly limited.

Lowest possible downtime for format change

With Axxicon’s new Multi Format Mould there is no longer any need for mould changes and the associated downtime. Only two things are required to change. 1: the exchange of the cavity ring which determines the cavity height, and 2: the punch position by simply putting the adjust spindle in the right position. These changes can be done without removing the mould from the injection moulding machine and takes only a few minutes. Further the settings of the moulding machine must be loaded.

Possible to upgrade the existing mould

Furthermore it is possible to upgrade the existing ST or STX mould to this Multi Format configuration. Only some specific moulds parts and a toolset are required. This upgrade-kit is also available.

Features and benefits of the Multi Format Mould

Based on the well-known and proven ST-mould series.

Stamper diameter ø 22mm for both Audio and DVD

Stacking ring in both substrates

Cycle times: Audio: 3.5 seconds, DVD: 2.5 seconds

Downstream Feasibility 

The Multi Format Mould can be installed on Skyline I - Duplex, Skyline II - Duplex, SPL II, SPL II HD and SPL II E equipped with an Emould/Axxicon ST-Mould combination.