High Performance Replication System for DVD R

The STREAMLINE III is a replication system dedicated to the economical mass production of high performance DVD R.

The STREAMLINE III replication line is designed for a dry cycle time of the downstream equipment of less than 2.5 s. A production cycle time of better than 2.8 s can be achieved for 4.7 GB media depending on the dye process and the cycle time of the injection molding machines. Reproducible and stable in operation, the fast STREAMLINE III is the result of our R&D activities in multiple interacting process areas, from mastering and molding and dye technology to metallization and bonding.

The STREAMLINE III is equipped with the SPACELINE II finishing module. The new system combines the advantages of an economically designed system with the proven SPACELINE DVD replication line based on a market base of over 1400 systems. The final processing of recordable DVDs is performed using a SMART CATHODE® sputtering unit and the reliable SPACELINE II bonding module.

SINGULUS TECHNOLOGIES is well prepared to provide all process know-how necessary to start up production of recordable DVD media.

Optional DVD 5 production
For manufacturing DVD 5 at low cycle times until the end of the target lifetime, a 10 kW power supply for SP1 is installed instead of a 8 kW power supply.
  • Production cycle time DVD 5 (without metallized top disc): 2.50 seconds (Al layer ≤ 40 nm).
Optional CD production
This option enables the STREAMLINE IIII to manufacture Compact Disc formats (CD-Audio, CD-ROM) while using only one of two injection molding machines. Therefore some parts at the spin-off and sputter units have to be exchanged.

If not ordered separately, neither the mold for CD manufacturing nor the devices to be exchanged are part of the scope of delivery.
  • Production cycle time CD: 3.40 seconds
  • Target lifetime for Aluminum: Up to 130,000 at 40 nm thickness

Main Characteristics

  • Production cycle time well below 2.8 seconds (Options: 2.50 seconds for DVD 5 with clear top disc and 3.40 seconds for CD)
  • Modular, highly integrated design incl. All production steps from molding, cooling, metallizing, edge cleaning, bonding, UV curing to quality inspection
  • High productivity, high uptime
  • Entire machine including electric rack mounted on a base frame
  • Clear structured disc flow, avoiding any mismatch between discs halves
  • Automated handling of DVD and DVD R through all production steps
  • Minimum space requirement
  • Excellent maintenance and service accessibility
  • Machine system components and automation modules proven and representing the state-of-the-art
  • Nearly all handling movements are driven by AC-servomotors
  • DVD/DVD R handling by mechanical 3-finger grippers via center hole of disc
  • Transportable to the production site with fork lift truck


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